Get the Facts on Battery Storage Safety — The Western Way

Get the Facts on
Battery Storage Safety

Battery energy storage is keeping the lights on across the West — and today's systems are built to a standard the first generation never had. Here's the evidence behind the headlines.

By the Numbers

Storage Is Surging — And Getting Safer

Deployment has grown sharply while incidents per gigawatt have fallen. Safety and scale are moving in the same direction.

98%
Drop in failure rate per installed MWh, 2018–2024
30GW+
U.S. battery storage capacity by 2025, up from under 1 GW in 2018
~95%
Of projects use lithium-ion — the same chemistry as everyday electronics
93GW
More storage forecast to be built nationwide over the next five years

Global Grid-Scale Storage Deployment & Failure Statistics

Deployment has climbed sharply while failures per gigawatt-hour have collapsed.

Failure incidents Cumulative deployment (GWh) Failure incidents per deployed GWh
Failure incidents per year, 2018 to 2024: 16, 14, 4, 11, 13, 15, 8. Failures per deployed GWh fell from about 1.5 in 2018 to near 0 in 2024 as cumulative deployment rose to about 300 GWh.

Sources: (1) EPRI Failure Incident Database; (2) Wood Mackenzie, Global Energy Storage Outlook. Data as of 12/31/24.

A Generation of Improvement

What Changed Since the Early Systems

The 2019 fire in Surprise, Arizona drove a wave of new standards, designs, and emergency practices. The contrast with how systems are built today is stark.

First Generation
New Standard
Modern BESS
Contributing Factors
Internal cell failure initiated thermal runaway
UL 1973 / 9540A
Improved manufacturing and safety-testing processes
Fire safety system could not stop thermal runaway
NFPA 855 / UL 9540A
Rigorous testing and mitigation measures required
Cascading runaway from lack of thermal barriers
UL 9540A
Modules designed to prevent runaway propagation
Flammable gases accumulated without ventilation
NFPA 68 / 69
Deflagration mitigation built in — venting or panels
Inadequate emergency response plan
NFPA 855
Detailed response plans filed with local authorities
Lessons Learned & Improvements
Walk-in enclosures
Industry uses non-walk-in (NWI) enclosure designs
On-site personnel required
Systems can be isolated remotely, 24/7/365
Reliance on suppression systems
Active suppression is no longer the recommended approach

Comparison adapted from The Western Way's "Get the Facts of BESS Safety" one-pager.

How Modern Systems Stay Safe

Four Layers of Protection

Today's installations don't rely on any single safeguard. They stack independent layers, each governed by national codes.

01

Spacing & Separation

NFPA 855 and the International Fire Code set minimum spacing between containers — reduced only after large-scale fire testing and approval by the local authority. The result: fires are largely confined to a single container.

02

Testing & Detection

UL 9540 listing and UL 9540A fire-propagation testing are now expected. Sensor networks and analytics monitor cell temperatures and flag the earliest signs of trouble for proactive intervention.

03

Pressure Management

Deflagration-management strategies — exhaust ventilation and pressure-sensitive panels that open automatically — relieve the buildup of heat and gases before it can become an explosion hazard.

04

Runaway Prevention

Fire-retardant materials insulate modules from one another, fire safety systems carry hours of backup power, and every system includes deflagration protection under NFPA 68 and/or NFPA 69.

The Rulebook

The Standards That Govern Battery Storage

Like pipelines, refineries, and gas stations, battery storage operates under an overlapping series of codes and regulations — not on the honor system.

NFPA 855

The foundational installation standard for stationary storage — covering thermal-runaway mitigation, detection, and explosion control.

UL 9540

Evaluates the integrated system's electrical, mechanical, and thermal safety. NFPA 855 requires every BESS to be listed to it.

UL 9540A

The test method for evaluating how thermal runaway propagates — the data behind containment and prevention design.

NFPA 68 / 69

Deflagration relief panels and combustible-gas reduction systems that prevent an explosive atmosphere from forming.

IFC & NEC

The International Fire Code and National Electrical Code set fire-safety and electrical requirements adopted by jurisdictions nationwide.

OSHA

Federal workplace safety standards governing the installation, operation, and maintenance of storage systems.

Voices

What the Experts Are Seeing

"The global installed capacity of utility-scale battery energy storage systems has dramatically increased over the last five years. While recent fires have garnered significant media attention, the overall rate of incidents has sharply decreased, as lessons learned from early failures have been incorporated into new designs and best practices."

Electric Power Research Institute, 2024

Skyrocketing growth of energy storage is making the U.S. power grid more reliable

America's power grid is astonishingly complex: the electricity generated at one end must always equal the amount consumed at the other, every second of every day. Storing power to use later makes that balancing act far easier — and the technology is hitting its stride.

In 2018, less than one gigawatt of battery storage was connected to the grid. By 2025, the U.S. surpassed 30 gigawatts, with Arizona ranking third in the nation. The biggest driver is falling cost: grid-storage lithium-ion prices have dropped roughly 8% a year for a decade.

As costs fall, the reliability payoff is becoming clear. A closely watched report on North American grid stability found reliability improvements in areas with high concentrations of battery storage — even as demand from data centers and severe weather strained the wider system.

Andy Tobin · Director, Arizona Rural Energy Network, The Western Way

Read the full piece →
Go Deeper

Resources for Decisionmakers

Share these with neighbors, officials, and local leaders weighing battery storage in their community.

Full Report

Safety Improvements in Long-Duration Battery Storage

A summary for decisionmakers covering the regulatory frameworks, design changes, and data behind the safety record.

Read the Report
One-Pager

Get the Facts of BESS Safety

A side-by-side look at what changed between the early systems and modern BESS — and the standards driving each improvement.

View the One-Pager